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Indirect Cost

1. Definitions

  • Direct Costs

    • Traceable to a specific product
    • Examples: wood, plywood, laminations
  • Indirect Costs (Overhead)

    • Cannot be traced to a single product
    • Examples:
      • Supervisor’s salary
      • Factory rent
      • Equipment depreciation

2. Allocation Challenge

  • Scenario: 10 different furniture products
  • Key issue: How to allocate total overhead among 10 products

2.1 Possible Allocation Bases

  1. Equal distribution
    • Simple but often inaccurate
  2. Material cost
  3. Labor cost
  4. Machine‑hours
  5. Other activity drivers
  • Accuracy depends on:
    • Relative size of overhead vs. direct costs
    • Degree of automation (higher automation → higher overhead share)

3. Impact of Automation & Flexible Manufacturing

  • Flexible Manufacturing Systems

    • Same machines produce multiple products simultaneously
    • Reduces capital investment
    • Increases shared (indirect) costs
  • Industry Examples:

    • Hindustan Unilever
      • Raw material: ₹13,000 cr
      • Other expenses: ₹12,000 cr
    • Infosys (service industry)
      • Salary: ₹25,000 cr
      • Administrative & other: ₹9,000 cr

4. Implications for Costing Accuracy

  • Large Overhead Pool → small errors in allocation can significantly distort product cost
  • Selecting Allocation Base
    • Choose driver(s) closely related to how overhead is incurred
    • Consider multiple pools & drivers if needed